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Thursday, July 8, 2010

Thermocouple Standards and Calibrations

Thermocouple Standards

As shown in Table I, there are seven thermocouple standards applicable to heat-treating furnaces.  These include Reference Standard, Primary Standard, Secondary Standard, Temperature Uniformity Test Standard, System Accuracy Test plus Working and Load Standards.  This chart summarizes the type of thermocouples, which can be used for each category in addition to calibration frequency and accuracy requirements.  These standards were established by SAE (Society of Automotive Engineers) specification SAE-AMS-2750 Rev. C in 1990.  This specification has been adopted by the U.S. Department of Defense.  It is a valuable reference and we suggest that anyone who manufactures or uses heat-treating furnaces should have a copy of this specification in their Quality Control Department.

Table I
Outline of Sensors
Nomenclature
Description
Calibration
Use/Max Error Limit
Period
Against
Correction Factor (°F)
Reference
Standard
Platinum
Platinum-Rhodium
5 years
NIST
Reference Standard
Primary Standard Calibration
None
Primary
Standard
Platinum
Platinum-Rhodium
3 years
Reference Standard
Secondary Standard Calibration
±2.7° or ±0.25%**
Secondary Standard
Base or noble metal
1 year base
2 years noble
Primary Standard
Test Sensor Calibration
Base: ±2° or ±0.4%**
Noble: ±2.7° or ±0.25%**
Temperature Uniformity Test
Base of noble metal
3 months base
6 months noble
Primary or
Secondary Standard
Temperature Uniformity Tests
±4° or ±0.75%**
System
Accuracy Test
Base of noble metal
3 months base
6 months noble
Primary or
Secondary Standard
System Accuracy Tests
±2° or ±0.4%**
Working
Base of noble metal
Before installation
Primary or
Secondary Standard
Installation in Equipment
Class 1: ±2° or ±0.4%**
Class 2: ±4° or ±0.75%**
Load
Base of noble metal
3 months N, R, S
6 months other
Primary or
Secondary Standard
Insertion in Loads
±4° or ±0.75%**
*   Sensors of Equivalent or Greater Accuracy are Acceptable
**   Percent of Reading, if Greater Than Correction Factor in Degrees
Aerospace Material Specification - SAE AMS-2750 Rev. C. issued 1980-04-15, Revised 1990-04-01
Superceding AMS-2750B. Society of Automotive Engineers, Inc., 400 Commonwealth Drive, Warrendale, PA 15096 (1990).

Calibration Services

Nanmac’s calibration laboratory will calibrate bare or insulated thermocouple wire, assembled thermocouples, RTD’s, thermistors and instruments.  All of our calibration equipment is calibrated against National Institute of Standards and Technology (NIST) standards.  Our calibration data are traceable to NIST standards.  Calibration costs are listed in the chart below.  The maximum temperature range of our standard services is 2,100 degrees Fahrenheit.
Notes:

All temperature sensors must be at least 12 inches long to minimize conduction errors.Calibrations to 2,950°F can be made on a special basis (contact factory for details).  Also, calibrations at cryogenic ranges can also be made on a special basis. Your instruments and sensors can also be calibrated and certified (contact factory for details).


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